Large caliber pneumatic fixed ball valve

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Pneumatic Fixed Ball Valve (Large Diameter)OverviewThe O-type fixed ball valve...

  

Pneumatic Fixed Ball Valve (Large Diameter)


Overview


The O-type fixed ball valve features an upper and lower valve stem to secure the valve core (axle-supported) and a movable sealing seat design, ensuring more stable operation. With automatic compensation, bidirectional sealing, and a gap-free rotation that provides strong shear force and self-cleaning capabilities, it is particularly suitable for cutting off fibrous media, suspensions with fine solid particles, and viscous fluids. This product is widely used in automation control systems across industries such as papermaking, petrochemicals, chemicals, metallurgy, power generation, environmental protection, petroleum, and light industry.


Features


The O-type fixed ball valve adopts a fixed ball design, with friction-resistant self-lubricating materials in moving parts, ensuring low operating torque. Long-term sealing grease further enhances flexibility.


The high-platform structure complies with the ISO 5211 standard, enabling professional installation of electric/pneumatic actuators.


Available in full-bore or reduced-bore designs, minimizing flow resistance.


The metal hard-sealed O-type fixed ball valve features a bidirectional movable metal sealing structure with automatic compensation and self-cleaning, delivering superior sealing performance.


The fixed ball design incorporates preload springs, providing automatic pressure relief.


Each ball valve has two movable sealing seats, enabling bidirectional sealing and eliminating flow direction concerns during installation.


Fire-safe and anti-static design, with conductive springs between the valve stem, body, and ball to prevent static ignition of flammable media, ensuring system safety.


Double fire-safe protection: In case of fire damaging the seals, all sealing surfaces form a metal-to-metal hard seal.


Automatic pressure relief: If liquid media trapped in the valve cavity vaporizes due to temperature rise, the resulting pressure increase is relieved by the self-pushing action of the valve seat.


Optional pneumatic, electric, hydraulic, or regulating (pneumatic/electric) actuation. Refer to the actuator and control valve section for details.



大口径气动固定式球阀参数大口径气动固定式球阀结构大口径气动固定式图纸大口径气动固定式球阀尺寸1大口径气动固定式球阀尺寸2大口径气动固定式球阀尺寸3



 

Pneumatic Ball Valve

Overview


The pneumatic ball valve consists of a double (or single)-acting pneumatic piston actuator and a floating ball valve. Powered by compressed air, the valve stem rotates the ball 90° within the valve body. Available in soft-seal or metal-seal variants, it offers compact structure, small size, reliable performance, excellent sealing, and easy maintenance. It is widely used in industrial automation systems for petroleum, chemical, light industry, pharmaceutical, and papermaking applications.


Features & Applications


Pneumatic ball valves are primarily used to cut off or connect pipeline media and can also regulate fluid flow. Compared to other valve types, they offer the following advantages:


Low fluid resistance – Ball valves have the least flow resistance among valves, even in reduced-bore designs.


Thrust bearings reduce stem friction torque, ensuring smooth and flexible long-term operation.


Excellent seat sealing – PTFE (Teflon) or other elastic sealing rings provide reliable sealing, with sealing capability increasing under higher medium pressure.


Reliable stem sealing – The stem only rotates (no lifting motion), preventing seal damage. Sealing improves with rising medium pressure.


Long service life – PTFE’s self-lubricating properties minimize friction loss with the ball.


Blowout-proof stem – A bottom-mounted stem and stepped design prevent ejection. In case of fire damaging seals, metal-to-metal contact ensures stem integrity.


Anti-static function – Springs between the ball, stem, and body discharge static electricity generated during operation.


Working Principle

When the pneumatic actuator is connected to power and air supply, compressed air enters cylinder A (or B) via pipeline A/B, driving the piston and rotating the shaft and ball by 90°.


A visual indicator on the actuator shows valve position (green "Open" when activated).


Position feedback signals: Green light = Open; Red light = Closed.


A positioner allows flow regulation.


Technical Parameters of Pneumatic Actuator

 




气动执行器型号QW系列、AT系列、AW系列
气源压力0.4 ~ 0.8 MPa
最大回转角度90°~92°
回信器AC220V AC110V DC24V
控制信号电信号:0~0Ma 4 ~20Ma 气信号:0.02 ~0.1 MPa
控制气源洁净、干燥压缩空气
工作温度-20℃ ~ +90℃


主要性能规范

型 号公称压力PN(MPa)试验压力Ps(MPa)工作温度(℃)适用介质
壳体密封
Q641F/H-1.61.62.41.76-50~450(不同工况温度,选用不同的材质)水、石油、天然气、酸类等
Q641F/H-2.52.53.752.75
Q641F/H-4.04.06.04.4


阀体主要零件材料

零件名称阀体球芯阀座阀杆填料支架连接轴
Q641F/H铸钢、不锈钢不锈钢聚四氟2Cr13柔性石墨铸钢、不锈钢铸钢


气动执行器主要部件材料

零件名称缸体端盖活塞O型圈指示轴螺栓
QW系列AT系列铝合金型材(硬质阳极氧化)压铸铝合金(环氧树脂喷涂)压铸铝钢(镀镍磷合金)NBRABCSUS304
AW系列铸钢(硬质阳极氧化)
压铸铝钢(镀镍磷合金)NBRABCSUS304




主要外形尺寸 (单位;mm)


DNLHDD1L0Z-φd执行器型号
1513020095651654-φ14QW01/AT50D
20140204105751654-φ14QW01/AT50D
25150215115851654-φ14QW01/AT63D
321652401351002254-φ18QW02/AT63D
401802651451102254-φ18QW02/AT75D
502002751601252254-φ18QW02/AT75D
652203791801452454-φ14/4-φ18QW03/AT88D
802503901951603308-φ18QW04/AT100D
100280/320416215/230180/1903308-φ18/8-φ23QW04/AT115D
125320/381542245/270210/2203808-φ18/8-φ25QW05/AT145D
150360/400572280/300240/2503808-φ23/8-φ25QW06/AT160D
200400/500736335/360295/31044012-φ25/12-φ25AW17
250530/568926405/425355/37058012-φ25/12-φ30AW20
300600/6481059460/485410/43071512-φ25/16-φ30AW28
350550/7621127520/550470/49087516-φ25/16-φ34AW28
400600/8381398580/610525/55099516-φ30/16-φ34AW35



附件的选项
根据不同控制和要求可选择下列附件:
切断型附件:单电控电磁阀、双电控电磁阀、限位开关回讯器。
调节型附件:电气定位器、气动定位器、电气转换器。
气源处理附件:空气过滤减压阀、气源处理三联件。
手动机构:手操机构




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